Lodha Machine is a leading manufacturer and exporter of rubber bung processor cum sterilizers, highly demanded machines used in various industries including pharmaceuticals, food, herbals, agrochemicals, and chemicals. Our rubber bung processor cum sterilizer is essential for assuring the cleanliness and sterility of elastomeric closures used in drug containers. These closures, mainly used for stoppering vials, must be sterilized as they come into direct contact with the final product. While pre-sterilized bungs are available on the market, their sterility can be compromised due to handling and transportation issues.
Our rubber bung processor cum sterilizer offers a complete solution by enabling customers to wash and sterilize bungs using a single piece of equipment. The process starts by loading the bungs into a specially designed drum, which is then placed into the sterilizer. The entire operation is automated via a PLC (programmable logic controller) system, which follows a pre-set program for the wash sequence (including detergent wash, WFI wash, and silicon treatment), culminating in a final sterilization using a High-Pressure High-Vacuum (HPHV) cycle. This assures complete sterility for the bungs, which can then be unloaded into sterile pouches or bags and transferred to the filling room under laminar air flow conditions.
Lodha Machine has innovatively designed a unique drum that facilitates auto unloading of the bungs, thereby eliminating intermediate handling and reducing the risk of contamination. Additionally, our expertise allows us to incorporate special features like preservatives and hot air treatment with HEPA filters for improved results.
Lodha Machine has been manufacturing and exporting high-quality rubber bung processor cum sterilizers to the global pharmaceutical industry for over 29+ years. Lodha Machine is a globally renowned company in the pharma industry, known for its commitment to providing superior pharmaceutical machinery. Our dedication to customer satisfaction has made us an established name in the industry.
The rubber bung processor cum sterilizer operates through several essential processes:
A silicone emulsion or oil is used to siliconize the rubber bungs. This step is necessary to prevent any interaction between the closure and the drug, thereby stopping the release of plasticizers and other compounds added during the manufacturing of elastomeric closures.
This type of sterilizer allows for multiple programs, including the HPHV cycle. The process starts with loading the rubber bungs into a revolving carriage in a non-sterile, clean location. Once the procedure is finished, the carriage is unloaded in a sterile area, preferably with a laminar flow, clean air module. The carriage is opened, and the bungs are transferred into sterile plastic bags while being surrounded by fresh air. The bags are then carefully sealed to maintain sterility.
Lodha Machine's rubber bung processor cum sterilizers are essential for maintaining the highest levels of sterility and cleanliness in various medical and pharmaceutical environments. With years of experience and a commitment to quality, we provide quality, efficient, and compliant solutions for all your sterilization needs.
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Our company offers complete packaging lines and processing equipment used in the production, quality control and formulation labs of pharmaceutical, dietary supplements, food, cosmetic and chemical industries. We offer a full range from production scale to small batch manufacturing equipment ideal for liquids, injectables, tablets, capsules, powders, creams and ointments.
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