Lodha Machine is the largest manufacturer and exporter of double loader semi automatic capsule filling machines, specifically designed for the pharmaceutical industry. These pharma machines are ideal for filling hard gelatin capsules with powders, pellets, tablets, and granular materials. Designed to meet the high demands of the pharmaceutical, nutraceutical, and herbal sectors, our double loader semi-automatic capsule filling machines offer exceptional efficiency and quality . Our machines accommodate all capsule sizes and types, allowing for easy use with various filling materials. The incorporation of HMI and PLC systems enables easy, touch-screen automation, assuring user-friendly operation and precise control. Built from high-quality stainless steel, our pharmaceutical machines are GMP-compliant, meeting the highest industry standards for quality and safety.
The double loader system improves production capacity by enabling rapid, secure capsule closure and ejection. This system includes an autonomous medication hopper in-feed mechanism, which assures consistent output by minimizing the risk of human error. The automatic capsule loading technology further speeds up the process, making it efficient and reliable.
A complete double loader semi-automatic capsule line includes an automatic capsule conveying system, which transports filled capsules from the capsule filling machine to the capsule polisher. This system uses a pump to suction and move the filled capsules, creating a fully automated process that eliminates the need for manual handling.
The capsules are automatically cleaned using a polishing machine equipped with a spinning brush. After being fed into the machine, the capsules enter a polishing chamber, where a spiral brush cleans them. A vacuum cleaner connected to the chamber removes the de-dusted powder, improving thorough cleaning.
The semi-automatic capsule filling line also features an empty capsule ejection. If a capsule is found to be empty due to a machine malfunction, it is immediately ejected using air pressure. The damage capsule sorter filters out any crooked capsules, assuring only correctly sized and shaped capsules pass through.
The semi-automatic capsule filler features a straightforward design. Capsules, ranging in size from 0 to 5, are first moved to the hopper. A corkscrew-driven hopper transports the granules, assuring equal filling of each capsule. A vacuum sucker divides each capsule by size and fills the loading rings (numbered from 00 to 5). The operator uses a vacuum to split the capsules in half, readying them for filling.
The process operation of the double loader semi automatic capsule filling machine is designed for high efficiency and ease of use. The process starts with the capsules, which can range in size from 0 to 5, being transported to the hopper. A corkscrew-driven hopper transports the granules, assuring equal filling of each capsule. The machine uses a vacuum sucker to sort the capsules by size and fill the filling rings, ranging from 00 to 5. Once the capsules are in the loading rings, the operator uses a vacuum to split the capsules in half. The filling process involves the pressing method, which allows for precise control over the weight of each capsule. Adjustments to the tamping station settings assure minimal powder waste, thanks to the adjustable distance between the dosing disk and the tamping plate.
An autonomous medication hopper in-feed system feeds the powdered medication into the machine, assuring consistent output and reducing the potential for human error. To assure that the machine runs smoothly, its sensors monitor both the product hopper and the empty capsule hopper. After filling, the capsules are securely closed and ejected by the automatic capsule closing system. The filled capsules are then transported via the automatic capsule conveying system to the capsule polisher, where they are cleaned using a spinning spiral brush. A connected vacuum cleaner removes any de-dusted powder, assuring the capsules are thoroughly polished.
Empty or defective capsules are automatically ejected using air pressure, and the damaged capsule sorter assures that only properly filled and correctly shaped capsules pass through. This comprehensive semi-automatic capsule filling machine offers excellent efficiency, precision, and reliability in pharmaceutical production.
| Sr. No. | Model | LSCF – 45 |
|---|---|---|
| 1 | Production Output /hr. | Up to 45,000 capsules |
| 2 | M.O.C. of Loading Ring | Magnesium Alloy |
| M.O. C. of contact parts | Stainless Steel 316 | |
| 3 | Number of Ring | Double |
| 4 | Number of Holes | Size 00: 480 Size 0: 600 Size 1, 2, 3, 4 & 5: 720 |
| 5 | Power Supply | 3 Phase, 415 Volts, 50 Hertz |
| 6 | Compressed Air | 8 CFM |
| 7 | Machine Dimensions Length (In mm): Width (In mm): Height (In mm): |
2650 1250 1800 |
| 8 | Net Weight in Kgs. | 1250 |
* Power voltage can be modified to meet the customer's domestic power voltage needs.
* Rights to technological improvements and modifications are maintained.
* Designs and dimensions are provided for informative purposes only.
Kindly Fill your detail to get manual on your email address
Our company offers complete packaging lines and processing equipment used in the production, quality control and formulation labs of pharmaceutical, dietary supplements, food, cosmetic and chemical industries. We offer a full range from production scale to small batch manufacturing equipment ideal for liquids, injectables, tablets, capsules, powders, creams and ointments.
Explore
