Lodha Machine is the top automatic vial cap sealing machine manufacturer. This vial capping machine is widely used in the pharmaceutical, veterinary, and biotech industries. Our single-head vial capping machine is perfect for the flip-off cap sealing of injectable glass vials. Precision-built on a sturdy welded MS frame, the machine is completely enclosed in stainless steel sheets with doors for easy servicing. The machine's speed can be regulated with a motor drive to suit various production scales. For large-scale production, we offer an eight-head vial cap sealing machine, while the four-head machine is suitable for medium-scale production.
Our automatic single-head vial capping machine is perfect for small-scale production, providing quick and simple sealing. This method is easy and can be applied to containers used for food, medicine, chemicals, and even oil. The sealing process relies heavily on the heat induction sealer (HIS) and heat induction liners, improving a secure and effective seal. This comprehensive approach makes sure that every vial is sealed with precision and quality , meeting the highest industry standards. With Lodha Machine’s vial cap sealing machines, you can achieve efficient, high-quality production for various industries, providing safety and consistency in every batch.
The automatic vial cap sealing machine process is designed to assure efficient and precise sealing of vials. The process starts with vials being fed into the machine through the infeed star wheel, which aligns and spaces them accurately. The machine's variable frequency drive system allows for the regulation of speed, accommodating different production needs. Caps are fed from the automatic cap feeder to the sealing station, where they are precisely positioned on the vials.
A free-rotating, spring-loaded sealing roller guarantees that the caps are securely secured without causing injury. The machine’s integrated pulse counter keeps track of the number of vials sealed, providing accurate production management. Safety mechanisms, including the clutch system, prevent vial breakage and automatically shut off the machine if a container is overturned.
The stainless steel construction of parts in contact with the caps and air assures durability and hygiene. The entire process is synchronized by a single motor, assuring smooth and efficient operation. The machine is also designed for easy maintenance, with components like the hopper being easily dismantled for thorough cleaning. This comprehensive process assure that the automatic vial cap sealing machine delivers reliable and high-quality sealing for pharma industry.
| Model | LI-VCS 1 | LI-VCS 4 | LI-VCS 8 |
|---|---|---|---|
| Number of Sealing Head | Single | Four | Eight |
| Production Rate | Max. 50 Vials/Minute | Up to 120 Vials/Minute | 120 to 240 Vials/Minute |
| Input Specification | - | - | - |
| Vial Diameter | 24 mm to 90* mm | 24 mm to 90* mm | 24 mm to 90 mm |
| Vial Height | 25 mm to 150* mm | 25 mm to 150* mm | 25 mm to 200 mm |
| Cap Diameter | 13, 20, 25 & 28 mm with the help of Change Parts | 13, 20, 25 & 28 mm with the help of Change Parts | 13, 20, 25 & 28 mm with the help of Change Parts |
| Power | 1.0 HP | 2.0 HP | 3.0 HP |
| Electrical | 415V AC 3Phase and 220V AC Single Phase Power Supply (50 Hz) with A.C. Drive | 415V AC 3Phase and 220V AC Single Phase Power Supply (50 Hz) with A.C. Drive | 415V AC 3Phase and 220V AC Single Phase Power Supply (50 Hz) with A.C. Drive |
| Conveyor Height | 800-850 mm | 800-850 mm | 800-850 mm |
| Overall Dimension | 1510 mm (L) x 745 mm (W) x 1810mm (H) | 1510 mm (L) x 710 mm (W) x 1815 mm (H) | 2100 mm (L) x 875 mm (W) x 1810 mm (H) |
| Optional Accessories | Polycarbonate profile cabinet covering complete machine | Polycarbonate profile cabinet covering complete machine | Polycarbonate profile cabinet covering complete machine |
| Chuck | Chuck for Flip-Off Seal | Chuck for Flip-Off Seal | Chuck for Flip-Off Seal |
| Automation | PLC with GUI | PLC with GUI | PLC with GUI |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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Our company offers complete packaging lines and processing equipment used in the production, quality control and formulation labs of pharmaceutical, dietary supplements, food, cosmetic and chemical industries. We offer a full range from production scale to small batch manufacturing equipment ideal for liquids, injectables, tablets, capsules, powders, creams and ointments.
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