Lodha Machine is the top servo pick and place screw fit capping machine manufacturer, offering advanced solutions for efficient and precise capping needs. Our automatic pick-and-place snap fit type capping machine is a novel extension of the traditional screw-cap closure method. This innovative machine incorporates two CAM systems: one to lift the cap accurately and the other to position it precisely on the bottle, achieving nearly 100% screw capping efficiency. The series of automatic multi-head select and place rotary screw capping machines comes in various models, allowing you to choose the right one based on your desired outcomes. These models can achieve throughput velocities ranging from 100 to 220 containers per minute.
Our new line of automatic multi-head screw capping machines includes advanced safety features such as safety clutches at the star wheel system and feed worm, a "No Bottle, No Cap" system, an "Automatic caps feeding on and off" system, and "Magnetic hysteresis clutch heads." Depending on the specific screw cap or closure being used, the machine can be equipped with either a mechanical cap feeder orientation or a vibratory cap feeder.
Additionally, a waterfall-style elevator is available for storing screw caps in large quantities. For safety, machines can be fitted with either a toughened glass or an acrylic glass safety cabinet. This innovative machine is compatible with various container shapes, including round and square, with minimal formatting requirements. Maintenance-free AISI 304 stainless steel and aluminum alloy are used in the production of all screw capping types.
The process operation of the servo pick and place screw fit capping machine by Lodha Machine is designed for efficiency and precision. The operation starts with the automatic feeding of containers into the machine. The containers are then accurately positioned using a feed worm and star wheel system. The machine's two CAM systems work in tandem to lift each cap accurately and position it precisely onto the container. Once the caps are positioned, the screw capping heads, controlled by magnetic hysteresis clutches, apply the necessary torque to secure the caps onto the containers. The "No Bottle, No Cap" system makes sure that caps are only applied when a container is present, preventing waste and improving efficiency. The "automatic cap feeding on and off" system further optimizes the process by controlling the cap feeder based on the machine's needs.
Depending on the type of screw cap or closure, the machine can be equipped with either a mechanical cap feeder orientation or a vibratory cap feeder. For high-volume operations, a waterfall-style elevator can be used to store and feed screw caps. Throughout the process, the machine's safety features, including safety clutches and optional safety cabinets, make sure and reliable operation. The servo pick-and-place mechanism allows for high-speed capping with throughput velocities ranging from 100 to 220 containers per minute. This makes the machine ideal for high-volume production environments in various industries, including pharmaceutical, cosmetic, and food and beverage. The use of maintenance-free materials like AISI 304 stainless steel and aluminum alloys assures durability and long-lasting performance.
Model No. | LI – SSC 4H | LI – SSC 6H | LI – SSC 8H |
---|---|---|---|
Machine Direction | Left to Right | Left to Right | Left to Right |
Production Rate | Up to 100 Bottle (depends on Bottle Size) | Up to 140 Bottle (depends on Bottle Size) | Up to 180 Bottle (depends on Bottle Size) |
Electrical Supply | 1 HP | 1 HP | 2 HP |
No. of Screw Capping Head | 4 Head | 6 Head | 8 Head |
Bottle Diameters | 22 mm to 80 mm Max | 22 mm to 80 mm Max | 22 mm to 80 mm Max |
Bottle height | 55 mm to 200 mm | 55 mm to 200 mm | 55 mm to 200 mm |
Height of Conveyor | Adjustable from 800 to 850 mm | Adjustable from 800 to 850 mm | Adjustable from 800 to 850 mm |
Auto Cap Pick Up Ratio | ≥99.9 % | ≥99.9 % | ≥99.9 % |
Qualified Capping Ratio | ≥99.8% | ≥99.8% | ≥99.8% |
Power requirement | 440 V, 3 Phase (4 Wire System) 50 HZ | 440 V, 3 Phase (4 Wire System) 50 HZ | 440 V, 3 Phase (4 Wire System) 50 HZ |
Screw Cap Diameters | 22 mm to 52 mm Diameter Cap (With the help of Extra size Change Parts) | 22 mm to 52 mm Diameter Cap (With the help of Extra size Change Parts) | 22 mm to 52 mm Diameter Cap (With the help of Extra size Change Parts) |
Dimension (L x W x H) mm | 1530 x 812 x 1900 | 1830 x 812 x 1900 | 2130 x 915 x 1900 |
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