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Servo Pick and Place Screw Fit Capping Machine

Servo Pick and Place Screw Fit Capping Machine Manufacturer

Lodha Machine is the top servo pick and place screw fit capping machine manufacturer, offering advanced solutions for efficient and precise capping needs. Our automatic pick-and-place snap fit type capping machine is a novel extension of the traditional screw-cap closure method. This innovative machine incorporates two CAM systems: one to lift the cap accurately and the other to position it precisely on the bottle, achieving nearly 100% screw capping efficiency. The series of automatic multi-head select and place rotary screw capping machines comes in various models, allowing you to choose the right one based on your desired outcomes. These models can achieve throughput velocities ranging from 100 to 220 containers per minute.

Our new line of automatic multi-head screw capping machines includes advanced safety features such as safety clutches at the star wheel system and feed worm, a "No Bottle, No Cap" system, an "Automatic caps feeding on and off" system, and "Magnetic hysteresis clutch heads." Depending on the specific screw cap or closure being used, the machine can be equipped with either a mechanical cap feeder orientation or a vibratory cap feeder.

Additionally, a waterfall-style elevator is available for storing screw caps in large quantities. For safety, machines can be fitted with either a toughened glass or an acrylic glass safety cabinet. This innovative machine is compatible with various container shapes, including round and square, with minimal formatting requirements. Maintenance-free AISI 304 stainless steel and aluminum alloy are used in the production of all screw capping types.

  • Features
  • Process Operation
  • Technical Specification
  • Download Catalogue
  • Modular systems, compact models, and CGMP models are available.
  • All parts that contact the bottle or screw cap are made of AISI 304 stainless steel and are Good Housekeeping-approved.
  • The conveyor, star wheels, and platform turret are all driven by the same motor.
  • A special safety clutch device is integrated into the infeed and outfeed star wheel systems to prevent damage if a vial is accidentally tipped over.
  • A background suppression sensor shuts down the machine if there is no screw cap in the delivery chute.
  • Electro-pneumatic capless bottle and can system.
  • The cap collection and release system is driven by two-cam technology.
  • A clutch system is integrated into the new and improved magnetic hysteria sealing head for capping the bottle.
  • Cap feeding options include a mechanical cap feeder orientator, a waterfall-type elevator, and a vibratory feeder system.
  • The cap's unique positioning system prevents jamming.
  • This accurate six-digit counting method helps manage the production process.
  • An emergency button is included for added peace of mind.
  • CE certified for exporting machines.

The process operation of the servo pick and place screw fit capping machine by Lodha Machine is designed for efficiency and precision. The operation starts with the automatic feeding of containers into the machine. The containers are then accurately positioned using a feed worm and star wheel system. The machine's two CAM systems work in tandem to lift each cap accurately and position it precisely onto the container. Once the caps are positioned, the screw capping heads, controlled by magnetic hysteresis clutches, apply the necessary torque to secure the caps onto the containers. The "No Bottle, No Cap" system makes sure that caps are only applied when a container is present, preventing waste and improving efficiency. The "automatic cap feeding on and off" system further optimizes the process by controlling the cap feeder based on the machine's needs.

Depending on the type of screw cap or closure, the machine can be equipped with either a mechanical cap feeder orientation or a vibratory cap feeder. For high-volume operations, a waterfall-style elevator can be used to store and feed screw caps. Throughout the process, the machine's safety features, including safety clutches and optional safety cabinets, make sure and reliable operation. The servo pick-and-place mechanism allows for high-speed capping with throughput velocities ranging from 100 to 220 containers per minute. This makes the machine ideal for high-volume production environments in various industries, including pharmaceutical, cosmetic, and food and beverage. The use of maintenance-free materials like AISI 304 stainless steel and aluminum alloys assures durability and long-lasting performance.

Model No. LI – SSC 4H LI – SSC 6H LI – SSC 8H
Machine Direction Left to Right Left to Right Left to Right
Production Rate Up to 100 Bottle (depends on Bottle Size) Up to 140 Bottle (depends on Bottle Size) Up to 180 Bottle (depends on Bottle Size)
Electrical Supply 1 HP 1 HP 2 HP
No. of Screw Capping Head 4 Head 6 Head 8 Head
Bottle Diameters 22 mm to 80 mm Max 22 mm to 80 mm Max 22 mm to 80 mm Max
Bottle height 55 mm to 200 mm 55 mm to 200 mm 55 mm to 200 mm
Height of Conveyor Adjustable from 800 to 850 mm Adjustable from 800 to 850 mm Adjustable from 800 to 850 mm
Auto Cap Pick Up Ratio ≥99.9 % ≥99.9 % ≥99.9 %
Qualified Capping Ratio ≥99.8% ≥99.8% ≥99.8%
Power requirement 440 V, 3 Phase (4 Wire System) 50 HZ 440 V, 3 Phase (4 Wire System) 50 HZ 440 V, 3 Phase (4 Wire System) 50 HZ
Screw Cap Diameters 22 mm to 52 mm Diameter Cap (With the help of Extra size Change Parts) 22 mm to 52 mm Diameter Cap (With the help of Extra size Change Parts) 22 mm to 52 mm Diameter Cap (With the help of Extra size Change Parts)
Dimension (L x W x H) mm 1530 x 812 x 1900 1830 x 812 x 1900 2130 x 915 x 1900

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