Lodha Machine is the leading manufacturer of the Automatic Injectable Liquid Filling Machine, designed to handle round vials with a maximum speed of 240 vials per minute. This high-speed machine can maintain its efficiency based on the nature of the liquids, vial neck size, and fill volume. The machine's contact parts are made from corrosion-free stainless-steel SS 316, adhering to cGMP specifications has both durability and compliance with industry standards. The injectable liquid filling machine utilizes piston pumps for precise filling, with adjustable volume controlled by altering the stroke length. This compact and vibration-free machine makes sure smooth operation through a single synchronized motor that drives all units in tandem. Additionally, the stopper and vials are thoroughly cleaned and heated using a pre and post nitrogen flushing system, Improving sterility and cleanliness.
This injectable liquid vial filling machine offers several user-friendly features for optimal performance. It includes a 'No Vial - No Fill System' and a 'No Stopper - Machine Stop System' to prevent errors and safety. The machine’s synchronized movement of the vial and filling nozzle, eliminating any need for vial stoppage during the filling process. It also features a vacuumetric rubber stoppering system for precise sealing. All contact parts, made of SS 316, can be easily removed for autoclaving, sterilization, or cleaning. The main construction of the machine is made from strong SS 304 material. With diving nozzles for foam-free filling, very high fill accuracy, and automatic infeed and exit of vials, the machine minimizes changeover time and includes a built-in A.C. variable frequency drive system for Improved control.
The liquid filling machine efficiently fills vials with liquid and then securely seals them with a rubber stopper. The process starts with sterile vials moving along a conveyor belt. These vials are then positioned by a star wheel for precise filling. Special sensors confirm that the machine only fills when a vial is present, preventing any wastage. The filling is done through syringes and nozzles, accuracy. Once the filling is complete, the vials are moved by the star wheel to a vibratory system where rubber stoppers are applied, sealing the vials. Finally, the sealed vials are conveyed out of the machine, ready for the next stage of production.
This automated process Provides that each vial is filled accurately and sealed securely, maintaining product integrity and sterility. The design allows for continuous, efficient operation with minimal intervention. The machine's easy operation and high-speed capability make it an ideal choice for pharmaceutical manufacturers seeking a reliable and high-performance injectable liquid filling machine.
| Model | LI-LVF 4P | LI-LVF 6P | LI-LVF 8P | LI-LVF 12P |
|---|---|---|---|---|
| No. of Filling Head | Four | Six | Eight | Twelve |
| Vial Diameter | 15mm to 50mm* | 15mm to 50mm* | 15mm to 50mm* | 15mm to 50mm* |
| Vial Height | 75mm Maximum | 75mm Maximum | 75mm Maximum | 75mm Maximum |
| Rubber Stopper Diameter | 13mm and 20mm | 13mm and 20mm | 13mm and 20mm | 13mm and 20mm |
| Accuracy | +/- 1% | +/- 1% | +/- 1% | +/- 1% |
| Electrical | 440 Volts 3 Phase, 50 Hz | 440 Volts 3 Phase, 50 Hz | 440 Volts 3 Phase, 50 Hz | 440 Volts 3 Phase, 50 Hz |
| Power | 1.5 H.P. | 2 H.P. | 2 H.P. | 2 H.P. |
| Speed (Per Min) | Up to 80 | Up to 120 | Up to 150 | Up to 240 |
| Conveyor Height | 800-850 mm | 800-850 mm | 800-850 mm | 800-850 mm |
| Overall Dimensions | 3000 mm (L) x 850 mm (W) x 1400 mm (H) | 3000 mm (L) x 850 mm (W) x 1400 mm (H) | 3000 mm (L) x 850 mm (W) x 1400 mm (H) | 3000 mm (L) x 850 mm (W) x 1400 mm (H) |
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Our company offers complete packaging lines and processing equipment used in the production, quality control and formulation labs of pharmaceutical, dietary supplements, food, cosmetic and chemical industries. We offer a full range from production scale to small batch manufacturing equipment ideal for liquids, injectables, tablets, capsules, powders, creams and ointments.
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