Lodha Machine is the leading manufacturer of the Automatic Vial Liquid Filling Machine, a compact and able solution for smooth and efficient vial filling operations. This advanced machine can achieve a maximum speed of 120 vials per minute, depending on the liquid's nature, vial neck size, fill volume, and rubber stopper size. The machine's contact parts are Designed from corrosion-resistant stainless-steel SS 316, adhering to cGMP specifications, durability and hygiene. Equipped with piston pumps for filling, the volume can be easily adjusted by altering the stroke length. The vial liquid filling machine also features a synchronized motor that drives all units in tandem, providing smooth and vibration-free operation. Additionally, the system includes pre and post nitrogen flushing to clean and heat the stoppers and vials, Improving sterility and cleanliness.
This injectable vial liquid filling machine is built with several user-friendly features to high performance and quality. It includes a 'No Vial - No Fill System' and a 'No Stopper - Machine Stop System' to prevent errors. All contact parts are made from SS 316 material, allowing for easy removal for autoclaving, sterilization, and cleaning. The machine's construction is strong, using SS 304 material, and features diving nozzles for foam-free filling and automatic infeed and exit of vials. The system offers very high fill accuracy, minimal changeover time, and a built-in A.C. variable frequency drive system, making it a top choice for pharmaceutical companies looking for an automatic injectable vial liquid filling machine.
The vial liquid filling machine efficiently fills vials with liquid and then seals them with a rubber stopper. Sterile vials are placed on a conveyor belt, where they are positioned by a star wheel for filling. Sensors are in place to confirms that the filling process only occurs if a vial is present. The liquid is precisely filled into the vials using syringes and nozzles. Once filled, the vials are moved by the star wheel to a vibratory system that applies the rubber stoppers, completing the sealing process. Finally, the sealed vials are conveyed out of the machine, ready for the next stage of production.
This automated process confirms that each vial is accurately filled and securely sealed, maintaining the integrity and sterility of the product. The machine's design allows for continuous, efficient operation with minimal intervention, making it an ideal choice for pharmaceutical manufacturers needing a reliable and high-performance vial liquid filling machine.
Model | LI-LVF 4P | LI-LVF 6P | LI-LVF 8P | LI-LVF 12P |
---|---|---|---|---|
No. of Filling Head | Four | six | Eight | Twelve |
Vial Diameter | 15mm to 50mm* | 15mm to 50mm* | 15mm to 50mm* | 15mm to 50mm* |
Vial Height | 75mm Maximum | 75mm Maximum | 75mm Maximum | 75mm Maximum |
Rubber Stopper Diameter | 13mm and 20mm | 13mm and 20mm | 13mm and 20mm | 13mm and 20mm |
Accuracy | +/- 1% | +/- 1% | +/- 1% | +/- 1% |
Electrical | 440 Volts 3 Phase, 50 Hz | 440 Volts 3 Phase, 50 Hz | 440 Volts 3 Phase, 50 Hz | 440 Volts 3 Phase, 50 Hz |
Power | 1.5 H.P. | 2 H.P. | 2 H.P. | 2 H.P. |
Speed (Per Min) | Up to 80 | Up to 120 | Up to 150 | Up to 240 |
Conveyor Height | 800-850 mm | 800-850 mm | 800-850 mm | 800-850 mm |
Overall Dimensions | 3000 mm (L) x 850 mm (W) x 1400 mm (H) | 3000 mm (L) x 850 mm (W) x 1400 mm (H) | 3000 mm (L) x 850 mm (W) x 1400 mm (H) | 3000 mm (L) x 850 mm (W) x 1400 mm (H) |
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