Lodha Machine is the leading manufacturer of the Monoblock Bottle Filling & Capping Machine, an advanced solution designed for precision and efficiency. The monoblock bottle filling and capping machine operates on a volumetric principle, utilizing a rotary head with syringe, piston, and nozzle for accurate filling and sealing. This automatic rotary piston filling and sealing machine is able and self-supported on stainless steel structures, making it ideal for a variety of industries including pharmaceuticals, food, dairy, agro-chemicals, and beverages. Precision-built with rotary head drives for both filling and sealing, this machine has easy operation and high productivity. As a reliable rotary piston filling and sealing machine manufacturer, Lodha Machine offers a strong and efficient solution for your liquid filling and capping needs.
The monoblock liquid filler and capper machine comes with several advanced features to Improve its performance and usability. It includes a No Product-No Fill System and No Bottle-Machine Stop System to prevent wastage and confirm safety. All contact parts are made of SS 316 steel, allowing for easy removal and cleaning for auto-claving, sterilization, or cleaning. The machine incorporates a flow meter for high fill accuracy and repeatability, a built-in PLC with a color touch screen for easy operation, and a Tri-Clover joint for easy maintenance.
Constructed from durable SS 304 material, it also features diving nozzles for foam-free filling, high fill accuracy, and automatic infeed and exit of bottles.The machine is suitable for syrups and suspensions with higher viscosity and offers minimal changeover time, making it an ideal choice for efficient production. Additionally, the unique free-spinning bottle separator requires no pneumatic operation, and the built-in A.C. variable frequency drive system to optimal performance.
The process begins with containers being fed from a washing machine or unscrambler onto an SS Slat conveyor. These containers then move beneath the filling nozzles through a feed worm and in-let star wheel. The filling station consists of a volumetric filling head and a central rotating liquid reservoir tank. This reservoir is continuously filled with liquid from an external source. The in-feed liquid is controlled automatically by sensing the liquid level in the reservoir tank using a floating level switch, which actuates a pneumatically operated solenoid valve. This makes sure a consistent and precise filling process.
Adjusting the fill volume is straightforward; it can be done using a screw that changes the volume of all syringes simultaneously. For finer adjustments, each syringe can be individually fine-tuned using the mechanism provided on top of each syringe. After the filling process, the containers are sealed, and the machine confirms a smooth transition of the filled and capped bottles to the exit conveyor for further processing or packaging. This streamlined process has high efficiency, precision, and minimal downtime, making the monoblock bottle filling and capping machine a highly effective solution for various industries.
| Model Number | LI-MBF 2 | LI-MBF 4 |
|---|---|---|
| Production Output | 30 to 60 Bottles/ Min | 60 to 100 Bottles/ Min |
| Bottle Diameter | 25mm to 85mm* | 25mm to 85mm* |
| Capping Type | ROPP/ Screw | ROPP/ Screw |
| Cap Size | 18mm to 55mm | 18mm to 55mm |
| Filling Range | 15ml to 120ml or 30ml to 250ml* | 15ml to 120ml or 30ml to 250ml* |
| Syringe Fill Range | 15ml to 120ml,30ml to 250ml or 250ml to 500ml* | 15ml to 120ml,30ml to 250ml or 250ml to 500ml* |
| Accuracy | +/- 1% Depending on Liquid with Single Dose | +/- 1% Depending on Liquid with Single Dose |
| Electrical | 440VAC 3 Phase / 220 VAC Single Phase Power Supply (50 Hz) | 440VAC 3 Phase / 220 VAC Single Phase Power Supply (50 Hz) |
| Power | 2.5 H.P. | 2.5 H.P. |
| Conveyor Height | 850 – 900 mm adjustable | 850 – 900 mm adjustable |
| Overall Dimension | 2200 mm (L) X 950 mm (W) X 1550 mm (H) | 2400 mm (L) x 1250 mm (W) x 1550 mm(H) |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
Kindly Fill your detail to get manual on your email address
Our company offers complete packaging lines and processing equipment used in the production, quality control and formulation labs of pharmaceutical, dietary supplements, food, cosmetic and chemical industries. We offer a full range from production scale to small batch manufacturing equipment ideal for liquids, injectables, tablets, capsules, powders, creams and ointments.
Explore
