To fill and seal type D pre-sterilized closed ampoules, one needs a pre-sterile ampoule filling machine. This Monoblock machine is well-known for its dependable operation and minimal maintenance requirements; it is equipped with an unscrambler, flushing, filling, and sealing functions. An apparatus with the "No Ampoule-No Filling System" specification. The ampoule filling equipment we offer can handle production-scale ampoules with ease.
The chemical, pharmaceutical, cosmetic, veterinary, and biotech industries all make extensive use of this machine. Our Ampoule Filling and Sealing Machines are designed to meet both our standard models and the special requirements of our customers.
The machine's slant hopper is designed to accept pre-sterilized D-type ampoule trays. The magazine-style cassette can hold one, two, four, six, or eight closed ampoules on an eccentric ampoule rack that moves. The ampoules are heated by the intense gas pressure as the lever that turns them turns. One way to open an ampoule is to pre-heat it and then use the gas pressure (LPG + oxygen) to open it. Ampoule opening, pre-gassing, filling, post-gassing, pre-heating, and final sealing are all accomplished during the rack standstill in sequential order. Without the need for manual handling, filled and sealed ampoules are automatically gathered in an upright stainless-steel tray.
| Model | LI-AFS 1C | LI-AFS 2C | LI-AFS 4C | LI-AFS 6C |
|---|---|---|---|---|
| No. of Head | Single | Two | Four | Six |
| Direction of Movement | Left to Right | Left to Right | Left to Right | Left to Right |
| Ampoule Handling Range | 1 ml to 10 ml | 1 ml to 20 ml | 1 ml to 5 ml | 1 ml to 5 ml |
| Production Output | 15 to 30 ampoules/minute | 30 to 55 ampoules/minute | 55 to 100 ampoules/minute | 100 to 150 ampoules/minute |
| Filling Accuracy | ± 1% | ± 1% | ± 1% | ± 1% |
| Required Gas for Sealing | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) |
| Nitrogen Pressure Required | 1 Kg/cm² | 1 Kg/cm² | 1 Kg/cm² | 1 Kg/cm² |
| Oxygen Pressure Required | 1 Kg/cm² | 1 Kg/cm² | 1 Kg/cm² | 1 Kg/cm² |
| LPG Pressure Required | 0.5 Kg/cm² | 0.5 Kg/cm² | 0.5 Kg/cm² | 0.5 Kg/cm² |
| Power Specification | 0.5 H.P | 1 H.P. | 1 H.P. | 1 H.P. |
| Electrical Characteristics | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System |
| Contact Parts | Made from Stainless Steel 316L | Made from Stainless Steel 316L | Made from Stainless Steel 316L | Made from Stainless Steel 316L |
| Non-Contact Parts | Made from Stainless Steel 304 | Made from Stainless Steel 304 | Made from Stainless Steel 304 | Made from Stainless Steel 304 |
| Overall Dimension | 915mm (L) x 610mm (W) x 965mm (H) | 915mm (L) x 760mm (W) x 965mm (H) | 1200mm (L) x 1070mm (W) x 965mm (H) | 1200mm (L) x 1070mm (W) x 965mm (H) |
* Specification can be changed as per customers’ requirements
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Our company offers complete packaging lines and processing equipment used in the production, quality control and formulation labs of pharmaceutical, dietary supplements, food, cosmetic and chemical industries. We offer a full range from production scale to small batch manufacturing equipment ideal for liquids, injectables, tablets, capsules, powders, creams and ointments.
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