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PLC Based Ampoule Filling Machine

PLC Based Ampoule Filling Sealing Machine Manufacturer

Lodha Machine is the top manufacturer of Servo PLC Based Ampoule Filling Machines. We lead the industry with our advanced ampoule filling and closing technology. Our machines are perfect for both small and large production. We are work as standalone units or be part of a high-performance production line. Our machines can handle both closed and open ampoules, making them ideal for packaging liquid pharmaceutical products. The servo system has precise filling, and the machines can use either rotary piston pumps or peristaltic pumps based on your needs.

As a leading ampoule filling machine manufacturer, Lodha Machine is dedicated to providing high-quality, advanced machines. Our machines include a touch screen HMI that makes it simple to modify the filling and volume settings because they are completely servo-driven. We customize our PLC based ampoule filling machines to meet your specific requirements, confirm that they are effective and accurate. Known for our expertise, we are a top PLC based ampoule filling sealing machine manufacturer and exporter. Lodha Machine is for a quality and innovative solutions in pharmaceutical packaging, support of our dedication to superior service and quality.

  • Features
  • Operation Process
  • Technical Specification
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  • A special wheel moves the ampoules smoothly and without breaking them
  • The machine is small and can easily fit with other equipment on a production line
  • It uses advanced servo technology for precise filling, with an accuracy of up to 0.05%
  • The filling is done using a special pump
  • The machine rotates the ampoules to prevent foaming
  • It seals the ampoules tightly in two steps
  • It can be used with special cleanroom units
  • It's designed to work with glass ampoules ranging from 1ml to 10ml
  • It has an automatic filling system controlled by a PLC (programmable logic controller) and a touch screen interface
  • It can be equipped with a conveyor belt to automatically feed the ampoules
  • Each filling pump has its own motor for precise control
  • It can be connected to a pressure blower for gas operations

The process of the Servo PLC Based Ampoule Filling Machine begins with empty, washed, and sterilized ampoules being automatically received on a wire mesh conveyor belt from the sterilizing tunnel. These ampoules are then loaded onto the conveyor belt, which transports them to the segment wheel. The ampoules are moved to a conveyor system by the segment wheel. The sterilized ampoule tray is directly loaded into the unit's slant hopper. The synchronized star wheel then delivers the ampoules one by one onto the moving eccentric ampoule rack, which can handle single, two, four, or six ampoules at a time.

The pre-gassing, filling, post-gassing, pre-heating, and final sealing processes take place out in order as the ampoule rack moves and is ended. This make sure that the ampoules are properly filled and sealed without any contamination. Once the ampoules are filled and sealed, they are automatically collected on a collection tray without any need for manual handling. This automated process provides high efficiency and maintains the sterility of the ampoules throughout the filling and sealing operation.

Model No LI-AFS 4 LI-AFS 6S LI-AFS 8S
Ampoule Filling Range 1 ml to 10 ml 1 ml to 10 ml 1 ml to 10 ml
Production Output Approx.55 to 100 ampoules/min. Upto 150 ampoules/ min. Upto 200 ampoules/ min.
Filling Accuracy ±1 ±1 ±1
Require Gas for Sealing LPG & Oxygen (O₂) LPG & Oxygen (O₂) LPG & Oxygen (O₂)
Nitrogen Flushing Pre & Post Nitrogen Flushing Available Pre & Post Nitrogen Flushing Available Pre & Post Nitrogen Flushing Available
Power Specification 1 H.P. 1 H. P 1 H. P
Electrical Characteristics 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts Stainless Steel 316L Stainless Steel 316L Stainless Steel 316L
Non-Contact Parts Stainless Steel 304 Stainless Steel 304 Stainless Steel 304
Overall Dimension 1200mm (L) x 1070mm (W) x 965mm (H) 1180mm (L) x 1075mm (W) x 975mm (H) 1180mm (L) x 1075mm (W) x 975mm (H)

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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